Create a package design
Green highlight

Design and build a small cardboard package, measure and plan layout, create decorations and test closures to learn packaging and presentation skills.

Orange shooting star
Download Guide
Collect Badge
Background blob
Challenge Image
Skill Badge
Table of contents

Step-by-step guide to design and build a small cardboard package

Here at SafeTube, we're on a mission to create a safer and more delightful internet. 😊

🌈 Colorful ARTS & CRAFTS for Beginner Artists! 🎨 Fun DIY | Imagine PlayWorld

What you need
Adult supervision required, cardboard like a cereal box, colouring materials, glue stick, pencil, ruler, scissors, scrap paper, stickers or decorative paper, tape

Step 1

Gather the Materials Needed.

Step 2

Decide how big you want your box to be.

Step 3

Write the length width and height you chose on the scrap paper.

Step 4

Use the ruler and pencil to draw a flat box template on the cardboard using the written dimensions.

Step 5

Cut out the cardboard template along the pencil lines with scissors.

Step 6

Lightly score the fold lines with a blunt edge or the back of the scissors to make folding easy.

Step 7

Fold the cardboard along each scored line so the box shape starts to form.

Step 8

Apply glue or tape to the tabs that will hold the box together.

Step 9

Press the glued or taped tabs together and hold until they stick firmly.

Step 10

Decorate the outside of your box with colouring materials stickers and decorative paper.

Step 11

Test at least two closure methods like a tuck-in flap tape or ribbon and choose the strongest one.

Step 12

Place a small item inside the box to check the fit and that the closure keeps it safe.

Step 13

Share your finished package design on DIY.org.

Final steps

You're almost there! Complete all the steps, bring your creation to life, post it, and conquer the challenge!

Complete & Share
Challenge badge placeholder
Challenge badge

Help!?

What can I use instead of thick cardboard or a ruler if they're hard to find?

Use a cereal box or poster board for the cardboard, a measuring tape or a straightedge from a hardcover book instead of a ruler, and the back of a butter knife to lightly score fold lines as the blunt edge.

My box keeps tearing or won't hold the shape after I fold it — what should I check or fix?

Make sure you lightly score the fold lines with a blunt edge before folding, use stronger glue or wide packing tape on the tabs, and reinforce any torn areas with an extra strip of cardboard or tape along the seam.

How can I adapt this box-making activity for younger children or make it more challenging for older kids?

For younger children, pre-draw the flat box template on the cardboard and let them cut, fold, and decorate with crayons and stickers using tape to assemble, while older kids can precisely measure and draw dimensions on scrap paper, use exact scoring, test multiple closure methods like tuck-in flaps and ribbons, and add internal partitions.

What are easy ways to personalize or strengthen my finished package design?

Decorate the outside with decorative paper and stickers, add padding inside for the small item, try at least two closure methods (tuck-in flap, tape, ribbon) as instructed and choose the strongest, and label or add a clear window for display.

Watch videos on how to design and build a small cardboard package

Here at SafeTube, we're on a mission to create a safer and more delightful internet. 😊

DIY Color Mixing Craft for Toddlers — Learn Colors with Mom 🌈💕Easy & Mess Free!

4 Videos

Facts about packaging design

✂️ Die-cutting lets flat sheets be precisely cut and scored so a box can fold into shape like magic.

📦 Cardboard is made from layers of paper with a fluted middle layer (corrugation) that gives boxes strength and cushioning.

🔒 Common small-box closures kids can test include tuck flaps, tab locks, and sleeve wraps to see which holds best.

📏 Packaging designers start with a dieline — a flat template that shows where to cut, fold, and glue.

🎨 Simple decorations — stamps, stencils, stickers, or washi tape — can make homemade packages look super professional.

How do you design and build a small cardboard package?

Start by measuring the item you’ll package and sketch a template showing flaps, folds, and seam allowances. Transfer measurements to cardboard and cut out the net. Score fold lines lightly; fold along scores and glue or tape seams. Add closures like tabs, tuck-in flaps, or ribbon. Decorate with paint, stickers, or labels. Finally, test the closure and adjust fit. Work slowly and use a ruler for straight lines; adult help for cutting thicker cardboard.

What materials do I need to design a small cardboard package?

You’ll need thin corrugated cardboard or cereal boxes, a ruler, pencil, scissors or craft knife, cutting mat, and a bone folder or blunt knife for scoring. Use glue stick or PVA glue and clear tape for seams. Decorative supplies include paints, markers, patterned paper, and stickers. Optional items: ribbon, labels, brads or Velcro for closures. Protect the work surface and supervise whenever sharp tools are used.

What ages is this cardboard package design activity suitable for?

This activity suits children roughly 5–16 years, with adjustments. Ages 5–7 benefit from simple folding, stickers, and adult help with cutting. Ages 8–11 can measure, cut, and assemble basic boxes with guidance on templates. Ages 12+ can plan complex layouts, use craft knives safely, and experiment with closures and branding. Always supervise young children during cutting, scoring, and hot-glue use; adapt materials and tools to each child’s skill level.

What are the benefits and safety tips for kids designing cardboard packages?

Making a small package teaches measurement, spatial reasoning, planning, fine motor skills, and visual presentation—great for STEAM learning and confidence. It also introduces problem-solving when testing closures. For safety, use child-safe scissors for younger kids, supervise craft knives and hot glue, and choose non-toxic paints and adhesives. Variations: make gift boxes, product prototypes, or themed packaging; try recycled materials, window cutouts, or foam inserts to protect fragile items.
DIY Yeti Character
Join Frame
Flying Text Box

One subscription, many ways to play and learn.

Try for free

Only $6.99 after trial. No credit card required